OYN: Innovating Classic Ceramic Bidets for Today
Crafting Timeless Elegance: OYN’s Modern Approach to Ceramic Bidet Manufacturing
At OYN ceramic bidet factory, we provide long-standing expertise in casting and exporting floor-mounted and wall-mounted ceramic bidets. Floor-mounted ceramic bidets are not a new invention in the industry. Actually, they have been around since the early 90s. This is because they are elegant and exquisite, adding a touch of class to any bathroom without going out of style.
Even though ceramic bidets have maintained their style since their invention, they have undeniably undergone certain modifications. These modifications, while seemingly minor, have introduced a new twist in ceramic bidet manufacturing, ensuring that they are modern and compatible with today’s bathroom styles. Here’s a glimpse at how OYN makes ceramic bidets.
Insight Into How OYN Manufacturing Ceramic Bidet
Short Development Cycle for OEM/ODM
Manufacturing a ceramic bidet is a time-consuming process that involves several stages of prototyping, designing, testing, and refining. However, given our outstanding experience and in-house capabilities in this field, we take the shortest time possible to develop high-quality bidets. OYN boasts unrivaled experience in OEM and ODM sanitary ware products, so rest assured of bidets made according to the industry standards and the client’s specific needs.
With our own ceramic processing plant and mold factory, we have complete control of the whole development process from start to finish. Hence, we make our raw materials, manufacture the ware, and perform all inspections in-house to shorten the development cycle of the bidets.
Clay and Slip are Well-Made
Our main raw material used in making ceramic bidets is well-sieved clay from the mine. It gives the body, shape, and strength of the bidet. All the components of clay are then mixed with water to form liquid clay, also known as slip. The slip consists of 35% white and 65% black porcelain clay. The clay and slip undergo several tests to check for viscosity, permeability, density, plasticity, and thixotropy, among others, to ensure product quality.
Restricting Molds to 80 Uses
After sourcing the raw materials and the slip is ready to go, the next step is molding with the slip. The molding process involves giving form and shape to the ceramic parts of the bidets. At OYN, we use high-quality materials to make plaster molds. Also, we understand the significance of properly maintained molds for producing consistent and exceptional results. For this reason, we restrict the number of uses of each mold to not more than 80 times. This method ensures a consistently thick green body after casting to prevent defects or imperfections.
Battery Casting
Once the slip casting is finished, at this point, the bidets have shape, and they seem like regular ones that you see at home. However, they are still wet and can easily crumble. To make them strong and sturdy to support the weight of an average human being, the bidets undergo the drying process. Traditionally, most companies use the bench casting method, but at OYN, we use battery casting. This casting method is space-efficient, ensures high productivity, and reduces the possibility of mold breakage.
5 Layers Glaze of 1.1mm Thick
After the green body is dried, the ware goes through a strict glazing process aimed at making a glossy surface after firing and ready for use. Most ceramic bidet manufacturing factories will spray about 0.8mm of glaze in 2 to 3 coats. However, at OYN, we follow a strict glazing process using a thickness of 1.1mm to 1.2mm of glaze in up to 5 coats to make sure to cover any blemishes for a uniform and glossy finish.
Pro Blowpipe Glaze Accumulation Solving
After the glazing process is done, our skilled staff uses a special blowpipe to access the ware and blow off the glaze accumulated in the bolt holes and the base. This is because the bidet is usually in an upright and erect position during glazing, resulting in glaze accumulation on its holes. Once the accumulation problem is solved, the ware is largely prevented from cracks.
Precise Anchor Holes for Installation
At OYN, we understand that precise bidet installation is very important to ensuring tight bolt fastening and stable sitting. Hence, our qualified staff designed the installation holes positioned with regard to their pre-shrinkage to ensure they comply with industry installation standards after firing. The industry is flooded with ceramic bidet suppliers. However, what sets us apart from the rest is that we conduct thorough quality control from slip to firing to reduce after-sale complaints associated with manufacturing defects, especially about the installation holes.
Straightness and No Warpage against the Wall
Our quality control process involves three rigorous checks for green body warpage and straightness. After demolding, we first inspect for repairable warpage or cracks. Post-drying and pre-trimming, we verify the absence of warpage, cracks, and assess anchor hole placement. The final check occurs post-glazing but pre-firing, examining green body thickness, glaze layers, hole clogging, and surface flatness against industry standards. Each bidet must pass these stages before proceeding to firing. We then use testing tools to confirm surface straightness against the wall, making necessary corrections with an electric rotating tool.
Package According to Client Preferences
As a ceramic bidet exporter, we have a vast experience in the package, offering a variety of packaging options to ensure the products are protected during transit. Besides, we give our clients the option to choose from a range of packaging options depending on their preferences. Each of our package solutions has undergone rigorous tests to ensure they can protect your bidets during transit.
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What Sets OYN Apart as A Superior Ceramic Bidet Manufacturer?
OYN is the best bidet manufacturer because we put quality sanitary ware products and customer satisfaction at the top of our priorities. We use premium raw materials that have been tested to make durable ceramic, which helps our bidets stand the test of time. Also, we conduct strict quality control tests from the raw materials to the final product to eliminate any possible defects and damages. Read on for the factors that make us the best bidet manufacturer on the market.
Automated Facilities for High-Efficiency
Thermostatic Production Line
Unlike the traditional line, our thermostatic production line has increased output by 30%. This speed and environment ensure output stability because it is not affected by weather factors. Besides, the thermostatic grouting lines shorten the drying process of the greenware for high efficiency.
Slip Heating and Electromotive Vibration
At OYN, our electromotive vibration system helps to filter particles and impurities, preventing air bubbles from improving the density of the greenware. Moreover, we use an advanced slip heating system that keeps the slip at 35℃. By maintaining its molecules in a stable suspension, it can reduce the chances of cracks and pinholes after slip casting.
advanced kiln
Our shuttle kiln, produced by a premier facility specializing in ceramic equipment, is priced at 290 thousand dollars. In comparison, most factories offer kilns within the 87-147 thousand dollar range. This kiln is incorporated with a computerized automation system with robotic shuttle cars and various control zones. This system enhances the product automation. The kiln’s multi-zone feature enables precise, incremental temperature adjustments, maintaining production uniformity. This is critical for precision ceramic bidets. Unlike most kilns, ours can accommodate various shapes and sizes of sanitary ware products, an advantage for OYN.
Lab-Tested Raw Materials for Superior
Another element that sets OYN apart from other bidet manufacturers in the industry is the fact that we use lab-tested raw materials. At our laboratory, testing begins from the raw materials discharge area up to dispatch. We carry out these tests to minimize the rejection rate at production since most problems are detected in the early stages and eliminated immediately to ensure the quality of the final product.
- For the original clay material, we test for alkali demand, shrinkage, residue, water absorption, loss of ignition, iron, MOR, casting rate, moisture, and cone.
- For mold making, we test the plaster material to know and reduce its porosity, which is needed for the flatness of the green body.
- To ensure the slip is the best quality for casting, we test for density, viscosity, PH, thixotropy, flow, shrinkage, and residue. The parameters of the liquid, binder, solid content, aging, mixing procedure, wetting agent, and screening are carefully controlled.
- After slip casting yet during the drying process, we look out for the density and humidity of the greenware to ensure it is acceptable for the glazing process.
- Glaze tests include drying time, viscosity, density, flow test, residue test, color matching, and PSD test.
Certificates
As a ceramic bidet supplier, OYN company is certified ISO9001:2000. To ensure the ware quality and reliability, our products have undergone rigorous testing. As a result, our products passed the certifications of CUPC, WaterSense, CE, and WATERMARK. In other words, our products meet the highest standards of quality and performance in several countries.
Reliable and Stable Delivery
Given our years in the production industry and export expertise, we have gradually developed a complete working system to give our clients a safe and stable delivery. We have laid out a plan management system for scheduling the production reasonably, determining an achievable delivery date, and strictly implementing the production cycle. When needed, we create contingency plans to mitigate risks and minimize the chances or impacts of any delays.
OYN factory has a sound personnel management system that ensures the technical ability and the work enthusiasm of our staff. With this, we are able to create and keep long-term cooperative relationships and work as a team to provide stable delivery. With regard to express or shipping, we work with reliable and reputable third-party shipping or express company ensure timely delivery.
Featuring a strong material management system, our factory can ensure the timely supply of materials to prevent the set delivery date from being affected by material shortages. Plus, we use an efficient barcode tracking system to optimize our inspections. With accurate data about production and defect rejection collected, we can trace the whole production process. Thus, we are able to stabilize the product quality to prevent untimely delivery due to quality problems.
Optimal Quality at an Economical Price
As a ceramic bidet manufacturer, we know the win-win significance of providing high-quality products for buyers. This enables our clients to achieve a better return on their investment, save money, expand their market, and attract more customers.
OYN strives to offer products that not only meet functional needs but also provide value for money to our clients. Our ceramic bidets are carefully designed and manufactured using superb raw materials that have been examined to ensure durable and long-lasting performance. Ideally, our goal is to give our customers the best possible combination of quality, performance, and value for money so that you can grow as we grow.
One-Stop Post-Sale Support
At OYN, we believe that quality products are as important as good customer service. That is why we provide comprehensive after-sale support and a 5-year warranty. We offer post-sale consulting services free of charge to help our clients resolve any problems or questions that may arise while selling or using our ceramic bidets. The best part is that our clients can reach us easily through phone calls, emails, or online services at any time.
Other after-sale services that we offer to our esteemed clients include consulting, repair, and maintenance. All these are aimed at ensuring not just customer satisfaction but the proper functioning of our bidets as well.
98%
satisfied clients
500
daily output
20+
R&D new models
29+
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OYN, a ceramic bidet supplier, values product quality, punctual delivery, and customer satisfaction. We strive to provide superior sanitary ware products, enhancing our clients’ lives. Our unmatched experience in manufacturing, supplying, and exporting ceramic bidets ensures reliable service. We deliver globally. For quotations or inquiries about our catalogs, please contact us.
What Types Of Bidets Can OYN Provide?
At OYN, ceramic bidet manufacturing factory, we put customer satisfaction at the top of our priorities. This means that we offer customized bidets in terms of color, design, size, and shape to suit the varying needs of our buyers. Below are some of the types of bidets you can get from us.
Aesthetic and Functionally-Driven Design
When it comes to style, we manufacture both floor-mounted and wall-mounted ceramic bidets. And we understand that each bathroom style requires a specific kind of bidet, meaning we deliver according to our client’s demands.
Floor-mounted bidets are available in various styles, from antique and classic to sleek and contemporary, depending on your brand’s taste. Wall-mounted bidets, on the other hand, are usually paired with wall-mounted toilets. They are sophisticated and modern-looking to elevate the look and feel of your bathroom.
Multiple Bidet Size Options to Cater to Diverse Customers
At OYN ceramic bidet company, we understand that every home is different and that what seems like the perfect size for a kids’ bathroom might not work for a master bedroom. So whether you are confronting customers who have a small apartment or a large home, you can always find the perfect bidet pick for your business needs. Luckily, we produce a wide variety of sizes to meet the vast needs of our buyers. From small units suited for tight spaces to larger models that offer more space, comfort, and convenience.
Tailored Appearance
When it comes to appearance, our clients have the opportunity to select the color plus how they want the bidet to look. Ideally, we make the sanitary ware mostly in white because it is classic and goes well with most bathroom fixtures and fittings. We offer this ware in various shades of white, including bold, classic, and vibrant shades to suit various demands. In some cases, we produce ceramic bidets in other appearances, such as matte surface, color glaze, pattern printing, and gold plating for you to select from.
