Your Top Supplier for Innovative Sanitary Ware
Discover High-Quality, Cost-Efficient Two-Piece Toilets
OYN two-piece toilet supplier comes in when you need a manufacturer that you want to establish a long-term working relationship with. Two-piece toilets have always been a market with massive potential in sanitary ware. Previously, people used to invest in more conventional designs. But now that technology has evolved, toilets are coming in sundry designs, styles, sizes, and colors.
Finding high-quality products isn’t easy, especially if you’re working as a wholesaler in the market. You have to find manufacturers who produce high-quality products for your target market and offer you the benefit of cost-efficiency.
Here in OYN factory, we offer a wide range of products when it comes to ceramics and sanitaryware. Our two-piece toilets are widely appraised for their functionality and innovative designs. We have tremendous experience creating optimal toilet ware, and our customers range from small to large-scale wholesalers. If you’re wondering what we offer and why you must consider doing business with us, here is everything you must know.
Key Features: OYN’s Two-Piece Toilet Manufacturing
High-Pressure Casting Water Tank
We utilize a high-pressure casting machine (HPCM) for forming water tanks and lids, ensuring quick drainage and reduced defects in the green body. Resin molds in HPCM capture fine details, resulting in smooth surfaces and flawless textures after firing and glazing. OYN employs high-pressure casting for its efficiency; one cycle completes in 30 minutes, allowing 160 castings with 40 molds, surpassing traditional bench casting efficiency.
Water Tank & Bowl Compatibility Test
To ensure quality assurance, most toilet manufacturers, including OYN, seek compatibility between the water tank and bowl. We perform a comprehensive matching test on these components to guarantee exceptional product performance. If the parts don’t fit well, the water tank will shake. Our thorough inspection process encompasses fit and finish testing, pressure testing, and functionality verification. OYN’s skilled technicians meticulously polish the tank’s bottom to eliminate imperfections and ensure a seamless appearance, while also identifying any potential leaks in the construction.
Regular Replacement of Molds Each 80 Uses
Using high-quality raw materials, our plaster molds shape toilets during slip casting. Our team maintains molds for optimal function and quality wares. We limit each mold to 80 uses for consistent green body thickness and prevent thick trapways, resulting in fewer blemishes and near-perfect surfaces.
5 Layers of Glazing
OYN is very strict regarding the glazing process. The experts in the manufacturing department have complete control over how many layers a green body has to be glazed. Our glazing team sprays 5 times on the toilet’s visual surface, giving the final finish a maximum thickness of 1.1mm to 1.2mm. The 5-layer glazing technique not only reduces impurities and pinholes but also improves the flatness of the surface. As you can see, our glazing technique makes the surface far glossier. Whereas most other factories only glaze the toilet 2-3 times, which offers the green body a glazing thickness of only 0.8mm.
100% Glazing Trapway
All OYN two-piece toilets feature a full-glazed trapway. Once the wares go through the glazing and firing process at 1280℃, the ware surface is convenient to clean and isn’t prone to stains anymore. Furthermore, the glazed trapway offers a smoother exit route to the waste and water and effectively prevents clogging.
Clay and Slip are Well-Formulated & Tested
Let’s move ahead and look at the clay and slip, which are made of 35% white and 65% black porcelain clay. Before selling our two-piece toilet in the market, we perform extensive slip and clay tests on the components, including density, permeability, plasticity, viscosity, thixotropy, etc.
All these tests are carried out in our laboratory daily to enhance yield and product quality and stabilize shrinkage.
Personalized Packaging Solutions
OYN provides various packaging options, ensuring safe and secure transportation of delicate two-piece toilets. With vast experience, our team expertly packs products to prevent breakage. Choose the packaging that meets your needs, as we separately package water tanks and bowls for robust protection during transit.
what we Offer
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Competitive Edge of OYN Two-Piece Toilet Supplier
Our manufacturing plant produces toilet ware on a large scale, and our automated equipment makes the entire process thoroughly convenient without any glitches.
The fact that we produce our raw materials and have in-house inspection teams makes it all more efficient. You can read everything about our law-material production and the manufacturing process below.
Large-Scale Manufacturing with Consistent Standard Control
High Output
OYN has always been committed to manufacturing high-quality products that fulfill the needs of our customers. We have a daily output of 800 two-piece toilets and promise that each batch is made of the highest quality materials. We ensure strict quality sorting and inspection processes to maintain our product standards. Our products aren’t just available to local sellers. We also carry an entire global export network.
High-Quality Accessories
As a top toilet manufacturer, we focus on ensuring the quality of our products so they last for a long time and offer impeccable durability.
To maintain the quality of our products, we ensure to use of premium quality materials and top components to sustain their longevity. All our toilet accessories include cistern fittings, lids, and seats, and they are all supplied by top brands in the industry. Hence, if you’re worried about the quality, don’t be because our fittings and other accessories are tested rigorously before delivering to our clients.
Short Development Cycle
Developing toilet products entails design, prototyping, testing, and refining. As an experienced two-piece toilet manufacturer, we customize sanitaryware to meet customer needs. Our in-house capabilities enable swift, high-quality production. With our ceramic plants and mold factory, OYN controls the entire process, eliminating third-party reliance.
Streamlined Efficiency through Automation
Thermostatic Production Line
Our thermostatic casting hall ensures production stability because the weather has no bearing. Moreover, the thermostatic grouting line shortens the drying process of the greenware by 30% as compared to the traditional grouting.
Battery and High-Pressure Casting
Our two-piece toilets utilize high-pressure casting for water tanks and battery casting for bowls. Battery casting offers double the productivity of bench casting, simplifying mold handling by sliding on rails, preventing damage or breakage. It works seamlessly with our advanced heating system. High-pressure casting enables continuous production, ensuring consistent, high-quality water tanks, attracting many investors. Forming a water tank in 30 minutes, it yields 40 greenware pieces per cycle, compared to the 8 hours required for bench casting. This efficient production system enables rapid creation of superior toilets.
Slip Heating and Electromotive Vibration
We have an advanced slip heating system that keeps the temperature at 35℃ to ensure the molecules stay in a stable suspension. This helps reduce pinholes and cracks in the green body during casting.
This is far more efficient than room temperature slip and makes our products more durable. Furthermore, we also use the electromotive vibration sieve to filter out any residue and impurities from the slip. This helps prevent the slip from having air bubbles while improving the greenware’s density.
advanced kiln
OYN’s top-tier shuttle kiln, costing $290k compared to the typical $87k-$145k, enhances production automation with computer control and robotic shuttle cars. Multiple control zones enable precise temperature increments and uniformity during firing, crucial for high-quality toilet ceramics. The adaptable kiln accommodates various ware shapes and sizes, ideal for two-piece toilets.
Lab-Tested Raw Materials
As you have read, OYN Laboratory conducts various tests during its sanitary production process to ensure a high-quality product. Our examination begins right from when raw material comes in and goes on until the final product is dispatched.
In our experience, these tests have the utmost importance. That is mainly because the sooner you start testing, the sooner problems can be eliminated and reduce slow dispatches.
We perform tests on residue, alkali demand, loss of ignition (LOI), shrinkage, casting rate, moisture, water absorption, iron, MOR, and cone. All these tests are required to ensure the high quality of the clay materials.
To ensure the green body is as flat as needed, we also test the plaster material to decrease its porosity during mold-making.
The lab also tests the pH, density, viscosity, residue, shrinkage, and thixotropy to ensure the slip quality for casting. Furthermore, the team controls the parameters of liquid, binder, solid content, mixing procedure, sintering aid, wetting agent, deflocculant, deairing, and aging.
Amid drying after slip casting, we test the greenware’s humidity and density to ensure it can be accepted into the glazing process.
Glaze tests include residue tests, density, drying time, viscosity, color matching, flow tests, and PSD tests.
After firing, the ware will be tested concerning its water absorption, flushing, crazing, thermal shock resistance, and citric/chemical resistance.
Product Certification
Since we are working as a two-piece toilet trader, we understand the importance of reliability, which is why all our products are certified. As you have read above, our products undergo rigorous testing and have been approved by CE, ISO9001:2000, CUPC, WATERMARK, and WaterSense. These certifications indicate that our products offer the highest quality performance and maintain industry standards. They also comply with various technical and legal requirements.
Dependable Delivery with a Well-Organized Work Plan
With our extensive experience in production and export, we’ve created a comprehensive system to guarantee timely deliveries for all buyers. Upon receiving an order, our team sets a production schedule, providing a reasonable delivery date, and strictly adheres to the plan to ensure punctuality. We also develop contingency plans for potential delays.
Our management team consists of skilled personnel who maintain technical proficiency and work enthusiasm in a composed and motivating environment, promoting teamwork towards shared goals. We collaborate with trustworthy third-party shipping companies for prompt deliveries.
To minimize delays further, we’ve bolstered our material management and adopted efficient facilities and technologies to streamline production. Implementing barcode tracking for product inspection allows us to gather precise data on production and rejections, enhancing product quality and preventing untimely delays.
Premium Quality at an Unbeatable Price
OYN consistently delivers premium quality toilet products at competitive prices, enabling buyers to achieve excellent ROI and expand their businesses. Our cost-effective, durable, and functional sanitaryware is crafted using top-quality materials, undergoing thorough testing throughout manufacturing stages to ensure longevity. Our two-piece toilets feature easy-to-clean surfaces, water-saving technology, and comfortable seats, enhancing user experience. Our commitment to quality, functionality, and affordability supports our buyers’ success by exceeding their customers’ expectations.
Timely and Efficient After-Sales Assistance
We believe in customer satisfaction, where excellent customer service is imperative. Our customer service has to be just as perfect as the quality of our products.
This is why we offer a 3-year warranty and comprehensive after-sales support.
Moreover, we also provide after-sales consulting, so if our buyers have any questions or issues regarding their purchase, they can come to us without even the slightest hesitation.
We offer maintenance, repair, and consulting in our after-sales services to ensure the proper functioning of our products. Our after-sales team is experienced in such cases and will attentively listen to your concerns. You can contact us via email, phone, or our digital services as a buyer.
98%
satisfied clients
1000
daily output
20+
R&D new models
29+
Win-win case
Contact Us to Know More
Select OYN, the leading two-piece toilet manufacturer, for superb quality and excellent customer service. Our advanced facility provides diverse options to fulfill your needs. Enjoy striking customizations, certified products, and easy bulk ordering. With our all-inclusive solution and first-rate after-sales services, exceed customer expectations and boost your business.
What Types of Two-Piece Toilets Can OYN Provide?
If you have read this far and are interested in knowing what more we offer as manufacturers, you’ll be thrilled to know what more two-piece toilets we can customize for you.
Personalized Design
OYN combines aesthetics, sustainability, and functionality in manufacturing top-quality two-piece toilets. Our innovative, unique designs result from years of experience and artistic expertise. We offer rimless bowl designs, washbasins, and ceramic bidets, positioning ourselves as a one-stop solution for diverse customer needs.
Various Styles of Water Tanks
We provide water tanks in sleek modern, traditional, European vintage, or modern styles, with customizable flush mechanisms. Pair these tanks with different toilet bowls to meet your market strategy, whether targeting traditional elegance or modern minimalism.
Wide-Range of Sizes to Fit Your Business Needs
OYN offers various toilet sizes to cater to diverse user demands. Our selection ranges from compact toilets for tight spaces to larger, comfortable seats. Schedule a meeting with our team to discuss batch customization based on specific requirements.
Flushing System and Type
OYN focuses on customer satisfaction, providing top-quality toilets with siphonic vortex or wash-down flushing designs, both featuring water-saving dual flush systems. The dual-flush system conserves water and lowers bills, while the siphonic vortex ensures a quiet, powerful flush. The wash-down flushing system relies on gravity for waste removal. OYN’s extensive toilet solutions accommodate diverse buyer requirements in the sanitary industry.
