Revolutionizing Space-Saving and Eco-Friendly Solutions
Space-Saving & Eco-Friendly Wall-Hung Toilets
OYN factory manufactures superb wall-hung toilets based on our years of experience in processing ceramics and creating toilets. Today, toilet technologies have advanced, and the current market is full of different, innovative designs. Interesting and odd modern toilet design concepts demonstrate trends that promote functionality as well as green lifestyles. Some companies have designed that recycle human waste, save space, and even assess people’s health!
Among cross of the latest designs and the old ones, wall-hung toilets are attractive with their compact installation way. The design is for clients looking to save space and make cleaning manageable. Our factory offers this wall-hung toilet combination of aesthetics and practicability for wholesalers and traders.
Advantages of OYN Wall-Hung Toilet Manufacturing
Molds Are Renewed Every 80 Uses
OYN employs top-grade raw materials for creating plaster molds in toilet manufacturing. We value mold maintenance for consistent, quality output. Hence, we implement rigorous standards, allowing each mold a maximum of 80 uses. This policy ensures uniform thickness of the green body post-grouting and prevents deviation in the toilet tramway’s interior thickness. It efficiently curbs the production of flawed products, ensuring optimum quality.
Incredibly Well-prepared & Tested Slip and Clay
The quality of raw materials used to make wall-hung toilets is important, and we work to ensure that we manufacture the best toilets through formulation and testing. Our slip is formulated using 35% white and 65% black porcelain clay. What is more, we guarantee stable shrinkage and high-quality end products by carrying out essential laboratory tests on slip and clay, including plasticity, thixotropy, viscosity, permeability, and density.
Standardized Measurement for Rim Jet Holes
Toilet flushing quality relies on rim jet holes, making hole development in the green body crucial. At OYN, we ensure this step is executed accurately to prevent incomplete or poor flushing. Our skilled workers create 28-30 rim jet holes at a 45-degree anticlockwise slope using a 7-shaped puncher under illuminated light, maintaining regular intervals. Depending on the bowl size, we perform a stringent 100% flushing test after firing to guarantee proper operation.
Glaze Accumulation Solving with Pro Blowpipe
Wall-hung toilets are erected when glazing, meaning that the glaze will amass in their bolt holes. This will lead to an uneven surface and rejection during the inspection. With OYN wall-hung toilets, you don’t have to worry because we remove the accumulated glaze using a special blowpipe. After glazing, our experienced staffs use the blowpipe to blow off the excess glaze from within its bolt holes, solving the accumulation of glaze.
5 Coats of Glaze for a Glossy and Flat Surface
Glaze coats significantly impact the finished toilet quality at OYN. We emphasize the glazing process, with our experienced professionals applying 5 layers of 1.1-1.2mm glaze on the ware’s visual surface, contrasting competitors who use 2-3 coats at 0.8mm thickness. Our 5-glaze approach guarantees glaze thickness and a large number of coats ensure uniform firing, resulting in a glossy surface. Additionally, the 5-layer glaze effectively enhances surface flatness by minimizing imperfections.
Precise-Located Holes for Installation
OYN meticulously controls green body thickness during slip casting to prevent hole size deviation. Our skilled workers create two holes according to pre-shrinkage, ensuring post-firing holes meet installation standards. Rigorous quality control during slip and firing reduces after-sales issues.
Incorrectly sized or misaligned holes can hinder bolt insertion and wall-mounted toilet attachment, causing unevenness, instability, and insufficient weight support. Our experienced staff prioritizes precise installation to avoid such complications.
Bench and Battery Casting for Simple and Intricate Shape
OYN wall-hung toilet factory utilizes bench and battery casting processes. Bench casting, suited for intricate internal structures, is executed by experienced employees. Our enhanced bench casting includes mechanical components for flipping green wares, boosting production efficiency. We operate 16 lines, each producing 30 pieces daily.
Furthermore, we have 8 battery casting lines exclusively for wall-hung toilets, with a daily capacity of 30 pieces per line, catering to simpler internal structures.
Straightness & No Warpage Against the Wall Guaranteed
Our battery casting line significantly reduces warpage, preventing gaps between flush toilets and walls post-installation.
We check green body warpage and straightness thrice: after demolding, inspecting for repairable cracks and warpage; post-drying and pre-trimming, ensuring proper hole punching; and before firing, after glazing, examining glaze layers, thickness, hole clogging, and salvageable warpage, confirming surface flatness compliance.
Green bodies must pass all checks before entering the firing area. Finished wall-hung toilets undergo straightness and flatness tests. If deviations occur, our staff trims the base using an electric rotating tool, ensuring straightness and preventing post-sale issues.
Tailored Packaging Solutions Available
OYN wall-hung toilets can be packaged in a variety of ways. Customers have a variety of packaging options to choose from, depending on their unique requirements and needs. At OYN Toilet Manufacturing Company, we have experience packaging them in a number of different ways to make sure that they are kept safe during transportation. The toilets will be protected during shipping regardless of the packaging option you choose because they have all undergone stringent transportation packaging testing.
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Why is OYN An Ideal Wall-Hung Toilet Supplier?
OYN is the best toilet manufacturer that you can think of when it comes to getting high-quality and cost-effective flush toilets. This is because our scales and facilities of production allow high efficiency, and our raw materials are lab-tested, enabling strict quality control, as explained below.
Large-Scale Manufacturing with Consistent Standard Control
High Output with Standardized Processing
OYN is dedicated to providing clients with high-quality ceramic wall-hung toilets that satisfy their needs. 720 wall-hung toilets are produced each day in our factory, and we take great precautions to ensure that every batch is of the highest caliber. This includes rigorous quality assessment and sorting procedures.
We have years of experience working on OEM projects, giving us the knowledge and skills necessary to conduct high-standard processing in accordance with international testing standards.
Short OEM/ODM Design Cycle Timeframe
OYN’s experience and resources enable faster production of high-quality, custom wall-hung toilets compared to many manufacturers. Despite the lengthy process of design, prototyping, testing, and refinement, our expertise in wall-hung toilet OEM and ODM projects ensures client satisfaction. Our in-house ceramic processing facility and mold factory grant complete control over development, shortening the cycle by handling raw materials, fabrication, and inspections internally.
High-Efficiency Automation
Thermostatic Production Line
Our thermostatic casting hall ensures production stability because the weather has no bearing. Moreover, the thermostatic grouting line shortens the drying process of the greenware by 30% as compared to the traditional grouting.
Battery Casting
For the wall-hung toilets, OYN uses battery casting for their bowls. High productivity is a feature of battery casting, which is nearly twice as productive as conventional bench casting techniques. Mold handling is made simple with battery casting because there is no need to lift the mold. It simply needs to be slid into the rail. This casting process reduces the likelihood of mold damage and breakage, which frequently occur in traditional bench casting. The most important thing is that the battery casting line is also compatible with our sophisticated slip heating system.
Slip Heating and Electromotive Vibration
We have an advanced slip heating system that keeps the temperature at 35℃ to ensure the molecules stay in a stable suspension. This helps reduce pinholes and cracks in the green body during casting.
This is far more efficient than room temperature slip and makes our products more durable. Furthermore, we also use the electromotive vibration sieve to filter out any residue and impurities from the slip. This helps prevent the slip from having air bubbles while improving the greenware’s density.
advanced kiln
OYN’s top-tier shuttle kiln, costing $290k compared to the typical $87k-$145k, enhances production automation with computer control and robotic shuttle cars. Multiple control zones enable precise temperature increments and uniformity during firing, crucial for high-quality toilet ceramics. The adaptable kiln accommodates various ware shapes and sizes, ideal for two-piece toilets.
In-House Testing Ensures Top-Quality Raw Materials
During the production of sanitary ware, OYN laboratory conducts a number of tests to guarantee the quality of the finished product. Testing begins at the raw material discharge spot and continues through dispatch. Since most problems can be identified early on and fixed without delay, these tests are crucial to maintaining a low rejection rate in manufacturing.
To begin with, tests on alkali demand, shrinkage, residue, loss of ignition (LOI), casting rate, water absorption, MOR, moisture, iron, and cone are required for the original clay materials.
Additionally, we test the plaster material before using it to create molds to reduce porosity, which is beneficial for the green body’s flatness.
Our lab also evaluates the slip’s pH, density, viscosity, flow, residue, thixotropy, and shrinkage in order to ensure that it is of the highest quality. The liquid content, binder, solid content, wetting agent, sintering aid, deflocculant, mixing process, deairing, aging, and screening parameters are all carefully regulated.
Additionally, we test the density and humidity of the greenware after slip casting and throughout the drying process to ensure that it can be used in the glazing process.
The glaze tests that we perform include measurements for density, drying time, viscosity, flow, color matching, residue, and PSD tests.
Following the firing, the ceramic toilet will undergo tests for water absorption, crazing, flushing, thermal shock resistance, and chemical resistance.
Certificates
At OYN, we focus on providing our clients with assurances about the safety and dependability of our products. For this reason, our factory has been awarded the WATERMARK, CUPC, CE, WaterSense, and ISO 9001:2000 certifications. Those certifications guarantee that our products adhere to various technical and legal requirements and meet the highest quality standards and performance.
Smooth and Timely Delivery with Careful Planning
Over time, we’ve established a functional system for stable delivery, leveraging our manufacturing and export experience. Enhanced plan management enables accurate scheduling, realistic deadlines, and strict production adherence. We devise backup plans to mitigate risks and delay impacts.
We implement strong personnel management for skilled, ethical production staff. We foster long-lasting partnerships and cooperate with reliable shipping entities for timely deliveries. Material management improvements ensure supply punctuality, preventing shortages and affecting deadlines. Advanced facilities and technology streamline production processes, shortening cycles.
OYN’s barcode tracking during inspection captures output and defect data, ensuring consistent quality and minimizing delivery delays due to quality concerns.
Top-Tier Quality at a Competitive Price
OYN’s primary goal is to ensure client success by providing top-quality, high-performing, and cost-effective wall-hung toilets. We understand the importance of offering high-quality, affordable products, which not only save clients money and improve ROI but also expand their market and attract customers.
We strive to deliver functional products with great value. Our expertly crafted ceramic toilets utilize premium materials, ensuring durability and long-lasting performance. Choose OYN for exceptional wall-hung toilets at competitive prices.
Outstanding Customer Support Services
Wall-hung toilets from OYN factory undergo a thorough process during manufacturing to ensure that our clients get only high-quality water closets that meet the target market’s needs. They are made from well-selected material, undergo a rigorous inspection, are packaged incredibly well and are delivered through trusted third-party companies. The aim is to make sure our clients don’t face sales issues. All these factors make us an excellent and ideal choice for your business.
If you are running a brand or a wholesaler looking for a wall-hung toilet supplier, don’t hesitate to get in touch with us for quotations or any other details you may want to know.
98%
satisfied clients
1000
daily output
20+
R&D new models
29+
Win-win case
Contact Us to Know More
Select OYN, the leading two-piece toilet manufacturer, for superb quality and excellent customer service. Our advanced facility provides diverse options to fulfill your needs. Enjoy striking customizations, certified products, and easy bulk ordering. With our all-inclusive solution and first-rate after-sales services, exceed customer expectations and boost your business.
What Wall-Hung Toilet Types OYN Offers?
As a wall-hung toilet manufacturer, we provide customers with configuration options for design, shape, size, and color. They are:
Style-Focused for Your Business
OYN offers wall-hung toilet vendors over 30 styles, including modern, rustic, traditional, and contemporary designs. Classic wall-mounted toilets have a conventional appearance, while modern styles are sleek and minimalist. Rustic options feature a natural look, and contemporary designs boast distinctive shapes and cutting-edge aesthetics.
Clients can select tailored designs that cater to target customers and local markets. Our OEM team assists in creating unique styles for standout products. We collaborate with clients, considering their mission, vision, pricing, user profiles, and other factors to create custom designs that fulfill buyer requests.
Versatile Sizes to Suit Your Sales Strategy
As an experienced wall-hung toilet manufacturer, OYN provides a broad selection of sizes to satisfy a variety of market requirements. We provide a wide range of sizes for our wall-hung flush toilets so that customers can find a product that corresponds to their preferences, from smaller ones that are ideal for small spaces to larger options that provide more comfort and space. Our staff will work with customers to comprehend their unique size needs and assist them in creating the best toilet for their needs.
Flushing Type and System
OYN caters to diverse clients, helping create wall-hung toilets for target markets based on flushing systems and types. We offer wash-down or siphonic vortex toilets with dual-flush systems. Dual-flush conserves water and reduces bills, as users choose flush strength based on waste. Siphonic vortex systems create a whirlpool effect, efficiently cleaning the bowl, and may be more powerful and quieter than other systems. Some clients prefer wash-down flushing. Consult our experts for a suitable flushing system and type for your market.
Customizable Color Choices
Buyers can choose the color of the toilet, which ranges from traditional white to vibrant and bold hues. However, white is a popular choice because it is ageless and easy to complement other bathroom accessories and finishes. On the other hand, other colors can be used to add a splash of color to the user’s bathroom or to complement a particular color scheme. Do you desire any color for your product collections? Our experts at OYN can create it for you and even help you make color choices if you are not sure.
